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Wuxi Suhang Machinery Manufacturing Co., Ltd.
Wuxi Suhang Machinery Manufacturing Co., Ltd.
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Automatic Cable Tray Roll Forming Equipment with Imported Electric Appliance

Automatic Cable Tray Roll Forming Equipment with Imported Electric Appliance

Brand Name : Suhang
Model Number : RF-DF
Certification : CE, SGS, ISO
Place of Origin : Wuxi China
MOQ : 1 set
Price : 145000USD
Payment Terms : L/C, T/T
Supply Ability : 10 sets per month
Delivery Time : 60 Days after deposit
Packaging Details : Pallet
Main motor : 7.5KW
Stands : 20 Stands
Material thickness : 1-2mm
Working speed : 10m/min
Overall size : 24x15x1.2m
Decoiler : 5 tons
Raw material width : 1000mm
Max.coil width : 1250mm
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Automatic Cable Tray Roll Forming Equipment with Imported Electric Appliance


1. Machine process

Decoiler- leveling—servofeeding---Punching Press--Roll forming-Cutting-Outtable


Used sheet steel materials for cable tray product are:

  • DX51 EN10142(1991) – thickness: 1-2mm

2. Profiles according to the customers request


To make the 2 profiles by change spacers, and adjust the width by automatically


3. Machine Layout


5 4. 5 ton hydraulic De-coiler


Diameter: 508-610mm Hydraulic expansion. Pictures for reference

Expansion: hydraulic decoiler

Capacity: 5000kg per mandrel

Max Coil Width: 1250mm

Drag tension brake with variable brake tension adjustment valve


  • Leveling device
  • 7 rolls leveling, 3 rolls up and 4 rolls down
  • Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface
  • Leveling Raw Material thickness:1.0-2mm
  • Max Leveling Raw Material width: 1000mm
  • Power: 7.5kw

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Drag tension brake with variable brake tension adjustment valve



  • Feeding device

Feeding Servo feeding motor: about 7.5KW,Yaskawa(Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.


  • Press machine

4.1 Series JH21-200B

4.2 Brand name: Yangli

5. JH21 series press machine description:


JH21series open back press with dry clutch and hydraulic overload protector

◆ Welded body with steel plate and high intensity.

◆ Main motor is made by Siemens.

◆ Adopts combined pneumatic friction clutch and brake.

◆ Cluster gear adopts the flooding oil lubrication.

◆ Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.

◆ Equipped with hydraulic overload protecting device.

◆ JH315 adopts manual shut height adjustment, Among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-250 and above type adopts electric shut height adjustment with digital display.

◆ JH21-180 can equip with die set height adjustment motor, the value will be displayed by digital. above type equipped with balance cylinder.

◆ Duplex valves imported.

◆ Electric compelling grease lubrication system.

◆ Balancing cylinder adopts manual lubrication system.

◆ One set of blowing device.

◆ Controlled by PLC with international brand.

◆ Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

◆ Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.


6. Punching Moulds description


As for the profiles, total need 5 sets of punching moulds, when need to punching the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.

Punching moulds material: Cr12Mov Quenching HRC58-62degree Shanghai NO.5 Steel (China best brand for steel)

Punching holes: long holes at bottom 35*7, and distance is 25mm, and 80mm. with Logo

Side holes: when width is 50mm, 2 holes, when width is 100mm, 2 holes, and when width is 150mm, 3 holes.


B. TRANSPORTATION

All goods will be shipped to your country, containers number will be decided with how many machines you choose

C. Installation of the machine

The individual components of the machine are installed according to the layout and prepared for the commissioning.

The installation comprises of:

- Installation by Suhang service technicians.

- The following services are included:

- Installation of the machine components.

- Adjustment of the machine components.

- Connection of all motors to the control cabinet.

- Installation of the required safety devices.

Delivery extent does not comprise of:

- Raw material for test

- Transport and lifting devices

- Auxiliary staff.

The operators of the plant should be present during the installation in order to become familiar with the new machines.

D. Commissioning of the machine

The components of the machine are commissioned one after the other. At the end of the commissioning the machine is ready for production and is handed over.

The commissioning comprises:

- Commissioning by Suhang service technicians

- Training at the machine

- The following services are rendered

- Run up of the machine components

- Testing of all functions of the machine components

- Start of a fully automatic molding process

- Execution of machine acceptance

Delivery extent does not comprise of:

- Raw materials, process materials and consumables

- Raw material for test blocks

- Transport and lifting devices

The operators of the plant should be present during the commissioning in order to become familiar with the new machines.

E. Our After-Sales Service Commitments

Suhang hereby solemnly promises: We implement the “three guarantees” service policy for any equipments sold by Suhang, provide free of charge installation guidelines, commissioning and maintenance of the equipments, training of the Buyer’s relevant Operators; and provide technical requirements for the installation and operation of the equipments, technical layout diagrams and other related information, provide a lifetime supply of maintenance and spare parts

The detailed measures are as follows:

1.Guidelines for installation and commissioning of equipments:

Based on the actual situation, to assist and guide the Buyer and Buyer’s technical personnel in the overall installation location, the installation of equipments, and provide Buyer with answers to their questions and related issues;


2.Provide training for operation and maintenance personnel:

Based on the Buyer’s request, Suhang will provide free of charge training of the operation and maintenance personnel;

a) The User (Buyer) can send their operation and maintenance personnel to our factory for learning and training;

b) When Suhang is doing the installation and test running of the equipments for the Buyer, the Buyer can send their personnel to participate.


3.If failure occurs in any of the machines during the “three guarantees” period(one year), then, upon the Buyer’s request, Suhang will eliminate the failure;


4. Suhang will inform all its Buyers about any upgrades and significant product improvements. Suhang will provide equipment modifications based on their costs. Suhang will provide Buyers with high-quality after-sales services in a careful and responsible attitude, provide very strong guarantee for the Buyer’s normal production.

We provide quick and satisfactory customer service, and promise to respond within 24 hours after receiving your complaints by phone or email




Product Tags:

Cable Tray Machine

      

Rolling Form Machine

      
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